Category Archive: Cadmium Plating

Cadmium vs. Zinc Plating: What You Need To Know

Metal plating is a technique in which a metal layer is electrochemically deposited onto the surface of the substrate (base material). This method is utilized in various sectors to enhance materials’ durability, aesthetics, and corrosion resistance.

Cadmium and zinc are two of the most popular metals used for plating, and each has distinct benefits that make them suited for particular applications. This article will explain cadmium and zinc plating, including their advantages and particular applications.

Cadmium vs. Zinc Plating: How Do They Work?

Cadmium plating is an electroplating process that involves depositing a thin layer of cadmium onto a metal surface. Depending on the object being plated, it can be performed in various techniques, such as a barrel, rack, and continuous plating. In addition, it is frequently employed in aeronautical and military applications.

On the other hand, zinc plating is also an electroplating process utilizing a thin layer of zinc. It can also be performed using a barrel, rack, and continuous plating and customized with different types of zinc coatings. These include yellow, black, clear, or olive drab. Furthermore, it is often utilized in the automotive and construction industries.

Typically, both the cadmium and zinc plating procedures consist of the following steps:

  1. Before plating, it is crucial to properly clean the metal surface of any impurities like dirt, grease, rust, and other contaminants. This can be accomplished through degreasing and acid-cleaning procedures.
  2. The metal surface is prepared to receive the plating by activating it with an acidic solution, which enhances its receptivity to the plating material.
  3. A direct current is applied to the metal object while it is submerged in an electrolytic bath containing a salt solution. This causes ions to be attracted to the metal surface, where they are deposited as a thin coating.
  4. Once the plating is complete, the object is rinsed to eliminate any remaining reagent. It may also be subjected to additional processes, such as chromate conversion or baking, to improve its adhesion and resistance to corrosion.

Benefits of Cadmium Plating

Due to its unique features, cadmium plating is a versatile procedure widely employed in various sectors. It specifically provides the following advantages:

Excellent Corrosion Resistance

Cadmium plating is widely known for its exceptional corrosion resistance, especially in harsh conditions. The distinctive chemical characteristics of cadmium make it exceptionally resistant to rust, oxidation, and other types of corrosion.

High Conductivity

Cadmium is a highly conductive, low-resistance metal that facilitates the optimal flow of electricity. This makes cadmium plating an excellent option for electrical applications requiring high conductivity, including couplings, ports, and other electronic components.

High Ductility

The ductility of cadmium plating enhances its flexibility and deformability without losing its protective qualities. This feature allows it to be used for aerospace and military applications in which the object is subjected to extreme stress or mechanical strain.

Uniform Coating

Cadmium plating provides an extremely uniform coating, ensuring the whole metal surface is evenly coated. This advantage is crucial when the plating is designed to provide a barrier against corrosion and other damage. Additionally, it assures that the end product has a uniform appearance.

Benefits of Zinc Plating

Zinc plating is extensively utilized in various industries due to the following benefits:

Good Corrosion Resistance

The natural tendency of zinc to produce a protective layer on its surface helps to prevent rust and other forms of corrosion. Consequently, zinc plating is recommended for applications not exposed to seawater or other chemicals since it provides better corrosion protection in dry conditions.

Affordability

Because zinc is a relatively inexpensive metal, the plating technique is more cost-effective than other plating methods. Zinc plating also consumes less energy than other processes, decreasing project costs.

Non-Toxicity

Zinc is a non-toxic metal, which makes it preferable to other elements in many applications. Thus, it is commonly employed in the food and beverage industries.

New Method Plating: The Leading Provider of Precision Electroplating!

At New Method Plating, we have vast experience providing cadmium and zinc plating services, assuring our clients of quick turnaround times and exceptional results! We are strongly committed to high standards and pride ourselves in our craftsmanship. These values enable us to give our loyal customers electroplating solutions of the highest caliber.

Contact us today to learn more about our services and solutions, or request a quote!

Why the Aerospace Industry Needs Cadmium Plating

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The aerospace industry is constantly pushing the boundaries of technology and innovation. Thus, manufacturers must use advanced materials and techniques to meet the demanding requirements of this sector. One such technique that has proven to be highly effective is cadmium plating.

Cadmium plating is the electroplating of a thin cadmium coating onto a metal surface. The metal portion is immersed in an electrolyte solution containing cadmium ions throughout the plating process. Then, an electric current is sent across the solution, causing the cadmium ions to settle on the metal’s surface. By altering the current and time of the plating process, the thickness of the cadmium layer may be regulated.

This post will discuss the benefits of cadmium plating in the aerospace industry.

Advantages of Cadmium Plating

Cadmium plating offers a wide range of benefits that make it ideal for aerospace applications. Some of these include the following:

Corrosion Protection

Cadmium is extremely corrosion-resistant. Thus, cadmium plating enhances the durability and longevity of parts and components. The process is often applied to parts subjected to extreme temperatures, pressures, and other harsh environments. This is important for aerospace applications because it reduces the need for frequent repairs or replacements.

Wear Resistance

Cadmium plating is ideal for gears and bearings since cadmium-plated components can withstand repeated movement and high loads without showing deformation. In addition, precision is crucial in aerospace applications, so high wear resistance also helps maintain components’ reliability.

Electrical Conductivity

Electrical systems and components are exposed to extreme temperatures in aerospace applications. With cadmium plating, the electrical conductivity of the materials ensures that these systems continue to function properly and efficiently, even under harsh conditions.

Low Toxicity

Cadmium is relatively low in toxicity, making it safer for workers to handle and reducing the risk of environmental contamination. As a result, it can benefit aerospace manufacturers looking to reduce their environmental footprint and meet regulations on toxic materials. Furthermore, it can improve the dependability and safety of these systems.

Lightweight Quality

Cadmium plating is lightweight. This quality makes it vital for components and equipment that are weight- or load-sensitive. Minimizing weight is important in aerospace applications as it can help reduce fuel consumption, increase speed, and improve maneuverability.

Efficiency

Cadmium plating improves the reliability of electrical systems. Thus, it leads to increased safety and reduced downtime, which can benefit aerospace manufacturers in terms of productivity and profitability. It also prevents system or component issues for the end user.

Achieve Optimal Performance for Aerospace Components With Cadmium Plating

At New Method Plating, we understand the importance of high-quality plating services in the aerospace industry. As a result, we offer expert cadmium plating services to aerospace manufacturers, helping them achieve this advanced technique’s benefits.

With nearly 80 years of experience, we are an industry leader in providing top-of-the-line plating services. Our team of experts maintains all critical industry-standard certifications, ensuring that we deliver the highest quality to all our clients.

Contact us or request a quote and let us help you experience the benefits of cadmium plating for aerospace applications!